Bird's Eye View Of Accuracy

AMOGH MACHINE TOOLS  &  ACCESSORIES
SAMPLE  Description of PROMINENT Spindles Manufactured …… till date From September 2011

1. M/s TAURUS PVT.LTD., Bangalore …Special Purpose Machine Manufacturers
CNC TURNING HOUSING TYPE SPINDLES :       QTY:- 02Nos.
Amogh Precision CNC Turning Spindle units having one pair of Taper Roller Bearings 32220A-FAG Make and 1 no. Cylindrical Roller Bearing NU 217ETVP-FAG Make, grease packed for life with KluberIsoflex NBU-15  to run at maximum speed of 1,000rpm.
GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run out on Spindle OD & Face

0.010mm/0.007mm

0.004mm/0.005mm

2

Runout on pulley seating area

0.015mm

0.005mm

3

Centre Height variation

0.020mm

0.01mm

4

Axial Play

0.003mm

0.002mm

5

Radial Play

0.003mm

0.001mm

6

Vibration

2.5mm/sec

0.9mm/sec

7

Rise of Temperature above ambient

20deg Max.

+9 deg Centigrade
ambient: 25deg cent.


2. M/s TAURUS PVT.LTD., Bangalore…Special Purpose Machine Manufacturers
HOUSING TYPE MILLING SPINDLE:        QTY:- 01No

Amogh Precision MILLING  Spindle unit  having ISO-50 TAPER having one pair of Taper Roller Bearings. 32217A-FAG Make and 1no. Cylindrical Roller Bearing NU 2214 TVP-FAG Make, grease packed for life with Kluber Isoflex NBU-15  to run at maximum speed of 5,00rpm.

Sl. No.

Testing Method

Permissible

Actual

1

Run out on Spindle ID Taper & Face

0.005mm/0.005mm

0.004mm/0.004mm

2

Run out on Spindle OD

0.005mm

0.005mm

3

Centre Height variation

0.020mm

0.01mm

4

Runout on pulley seating Dia.

0.015mm

0.005mm

5

Runout on Mandrel at 200mm length

0.015mm

0.012mm

6

Axial Play

0.003mm

0.002mm

7

Radial Play

0.003mm

0.001mm

8

Vibration

2.5mm/sec

0.9mm/sec

9

Rise of Temperature above ambient temp.

20deg Max.

+13 deg Centigrade
ambient: 24deg cent.


3. M/s TAURUS PVT.LTD., Bangalore……  Special Purpose Machine Manufacturers
HOUSING TYPE DRILLING SPINDLE:        QTY:- 01No.
Amogh Precision DRILLING Spindle unit  having ISO-50 TAPER having Five Nos. of Angular Contact. Fibre Cage Ball Bearings  B 7017 CT P4 SUL - FAG Make  grease packed for  with KluberIsoflex NBU-15 to run at maximum speed of 5,500rpm.

GEOMETRICAL ACCURACIES ACHIEVED


Sl.No.

Testing Method

Permissible

Actual

1

Run out on Spindle ID Taper & Face

0.005mm/0.005mm

0.003mm/0.002mm

2

Run out on Spindle OD

0.005mm

0.004mm

3

Centre Height variation

0.020mm

0.01mm

4

Run out on pulley seating Dia.

0.008mm

0.007mm

5

Run out on Mandrel at 200mm length

0.015mm

0.012mm

6

Axial Play

0.003mm

0.002mm

7

Radial Play

0.003mm

0.001mm

8

Vibration

2.5mm/sec

0.9mm/sec

9

Rise of Temperature above ambient temp.

20deg Max.

+12 deg Centigrade ambient: 24deg cent.


4. M/s  BALAJI AUTO TECH PVT.LTD., Bangalore… Special Purpose Machine Manufacturers
            VERTICAL TURNING CARTRIDGE TYPE SPINDLES :QTY:- 06Nos.
Amogh Precision CNC Turning Spindle units having  2Nos. of Taper Roller Bearings 32018- FAG grease packed for life with KluberIsoflex NBU-15, along with SIMRIT ROTARY SHAFT SEAL  to run at maximum speed of 4,00rpm.

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Runout on Spindle ID

0.010mm

0.002 mm

2

Runout on Spindle Face

0.010mm

0.004mm

3

Runout on pulley seating dia.

0.010mm

0.005mm

4

Axial Play

0.003mm

0.001mm

5

Radial Play

0.003mm

0.001mm

6

Vibration

2.5mm/sec

0.5mm/sec

7

Rise of Temperature above ambient temp

60deg Max.

+40 deg Centigrade
ambient: 28.5deg cent.


5.M/s TRUTHREAD GAUGES & TOOLS PVT.LTD., PUNE…
Manufacturers of Thread Plug Gauges
Reconditioning of CARTRIDGE TYPE Thread Grinding Spindle Units : QTY:- 01 No.Dia. 101.6 x 315mm;12,500rpm

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Runout on Spindle ID Taper

0.003mm

0.0025mm

2

Runout on Rear Taper

0.003mm

0.0025mm

3

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.8mm/sec

5

Rise of Temperature above ambient temp.

60deg Max.

+33 deg Centigrade
ambient: 25deg .


6.M/s  TRUTHREAD GAUGES & TOOLS PVT.LTD.  PUNE
Manufacturers of Thread Plug Gauges
Reconditioning of CARTRIDGE TYPE Thread Grinding Spindle Units:    
QTY:- 01No.; Dia. 50.8x 200mm; 4,000rpm

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Runout on wheel butting face

0.003mm

0.002mm

2

Runout on Rear Taper

0.003mm

0.0025mm

3

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.8mm/sec

5

Rise of Temperature above ambient temp. Centigrade

60deg Max.

+35 deg Centigrade
ambient: 24deg cent.


7.M/s  SBS INDUSTRIES., BANGALORE.,
Manufacturers of Ground Components
IT Dia. 80 x 250mm; 12,500rpm CARTRIDGE TYPE Grinding Spindle Unit:     QTY:- 01No

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out in the bore

0.003mm

0.002mm

2

Run-out on Rear Taper

0.003mm

0.0025mm

3

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.8mm/sec

5

Rise of Temperature above ambient temp. Centigrade

60deg Max.

+15 deg Centigrade
ambient: 25deg cent.


8. M/s  BOSCH LTD.,, BANGALORE.,
 Manufacturers of Fuel Injection Pumps.,
Tailstock for  LANDIS EQUIVALENT for Landis External Grinding   Machine
For Grinding the Fuel Injection Component : PLUNGER    
QTY:- 06Nos.


9. M/s  TITAN INDUSTRIES LTD.,
Manufacturers of High Quality Watches.,
          Hook Miling Spindle unit ; Dia. 50 x 185mm; 6,000rpm;QTY:- 01No.

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.005mm

0.002mm

2

Run-out on spindle Face

0.005mm

0.002mm

3

Run-out on Pulley seating area

0.005mm

0.002mm

4

Run-out on Pulley OD

0.010mm

0.006mm

5.

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.5mm/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)

60deg Max.

+35 deg Centigrade
ambient: 29deg cent.


10. BBC AUTOMATION INDIA PVT.LTD., Hosur
IT Dia. 80 x 250R.H;12,500rpm…QTY: 01No.

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.003mm

0.0025mm

2

Run-out on Pulley Seating Dia.

0.003mm

0.002mm

3

Run-out on Pulley OD

0.010mm

0.006mm

4

Run-out on Quill(for length btn. 100 to 150mm)

0.015mm

0.012mm

5.

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.8mm/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)

60deg Max.

+35 deg Centigrade
ambient: 29deg cent.


11. M/s BALAJIAUTOTECH PVT.LTD.,
 Reconditioning of HOBBING SPINDLE UNITS: QTY: 02NOS.

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.005mm

0.003mm

2

Run-out on Arbor Cutter Locating Diameters.

0.010mm

0.008mm


12. M/sTAURUSPVT.LTD.
   
   a.DeepBoreGrindingSpindle;5500rpm ; Dia.100x625mm/Dia.120x450mm

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle OD Taper

0.005mm

0.003mm

2

Run-out on Pulley Seating Dia.

0.005mm

0.004mm

3

Run-out on Pulley OD

0.015mm

0.010mm

4

Run-out on Wheel flange

0.015mm

0.012mm

5.

Axial Play

0.003mm

0.001mm

4

Vibration

4mm/sec

3.5mm/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)

60deg Max.

+40 deg Centigrade
ambient: 30deg cent.


13.M/SANSERAPVT.LTD.,ETDia.80x260mm;7,000rpm

GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle OD Taper

0.005mm

0.002mm

2

Run-out on Pulley Seating Dia.

0.008mm

0.004mm

3

Run-out on Pulley OD

0.015mm

0.010mm

4

Run-out on Wheel flange

0.015mm

0.012mm

5.

Axial Play

0.003mm

0.001mm

4

Vibration

2.5m/sec

0.8m/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)

60deg Max.

+32 deg Centigrade
ambient: 28deg cent.


14. M/sSANSERAPVT.LTD., ITDia.80x250;10,000rpm

 GEOMETRICAL ACCURACIES ACHIEVED

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.005mm

0.002mm

2

Run-out on Pulley Seating Dia.

0.005mm

0.003mm

3

Run-out on Pulley OD

0.015mm

0.010mm

4

Run-out on Wheel flange

0.015mm

0.010mm

5.

Axial Play

0.003mm

0.001mm

4

Vibration

2.5m/sec

0.8m/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)

60deg Max.

+32 deg Centigrade
ambient: 27deg cent.


15. M/S INDIA PISTONS, MARIMALALINAGAR., CHENNAI
Housing Type Milling Application Spindle Unit  
Geometrical Accuracies

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.005mm

0.004mm

2

Run-out on spindle Face

0.005mm

0.004mm

3

Run-out on Pulley Seating Dia.

0.015mm

0.007mm

4

Run-out on Pulley OD

0.005mm

0.004mm

5

Cebtre Height Variation H1 & H2

0.020mm

0.015mm

6.

Axial Play

0.003mm

0.002mm

7

Vibration

2.5mm/sec

0.5mm/sec

8

Rise of Temperature above ambient temp. Centigrade (including Ambient)

20deg Max.

+8 deg Centigrade
ambient: 26deg cent.


16   BOSCH, SPM DIVISION, RMB COMPLEX, BANGALORE
Fine Boring/Brushing Spindle units-2nos.

Geometrical Accuracies

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.010mm

0.003mm

2

Run-out on spindle Face

0.010mm

0.0025mm

3

Run-out on Pulley Seating Dia.

0.010mm

0.0025mm

4

Parallelism of Spindle Centre line to mounting Face

0.020mm

0.006mm

5

Parallelism of Spindle Centre line to Side Face

0.020mm

0.008mm

6

Balancing Quality of Spindle Shaft @ 5,000rpm

G 2.5mm

G 2.5

7

Axial Play

0.003mm

0.001mm

8

Vibration

2.5m/sec

0.8m/sec

9

Rise of Temperature above ambient temp. Centigrade (including Ambient)

15deg Max. above ambient

+11 deg Centigrade
ambient: 25.5deg cent.

10

Noise Level

Less than 80 dB

76dB


17.. NEXTEER AUTOMATION INDIA PVT.LTD.,BANGALORE
       
Reconditioning with enhanced features for Work Head Spindle- MKL M/c.

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.005mm

0.003mm

2

Run-out on Mandrel @ 150mm length

0.015mm

0.012mm

3

Axial Play

0.003mm

0.001mm

4

Vibration

2.5mm/sec

0.7mm/sec

5

Rise of Temperature above ambient temp. Centigrade (including Ambient)
With rotary shaft seal & V-seal

60 deg. max

50 deg.


18. MOTHERSON ADVANCED TOOLING SOLUTION.,…..Qty Supplied 5Nos.
      Precision Import Substitute Spindles for Flute Grinding

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle OD Taper

0.003mm

0.002mm

2

Run-out on Pulley Seating Dia.

0.003mm

0.002mm

3

Run-out on Quill up-to 100mm length

0.010mm

0.006mm

4

Axial Play

0.003mm

0.001mm

5

Vibration

2.5mm/sec

0.6mm/sec

 

Rise of Temperature above ambient temp. Centigrade (including Ambient)
@ 19,000rpm

60 deg. max

34 deg.
Ambient = 26 Deg.


19. SAM MACHINERY .,
   Imported substitute WEISS Fine Boring Spindle Units……….Qty: 03Nos.
   supplied

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper

0.003mm

0.002mm

2

Run-out on Spindle Face

0.003mm

0.002mm

3

Run-out on Pulley Seating Dia.

0.008mm

0.003mm

4

Axial Play

0.003mm

0.001mm

5

Vibration

2.5mm/sec

0.7mm/sec

 

Rise of Temperature above ambient temp. Centigrade (including Ambient)
@ 4,500rpm

20 deg. max

8 deg.
Ambient = 27 DEG.


20. SANSERA ENGINEERING PVT.LTD.,
     Designed and Manufactured Dia. 250 x 370mm; 1,100rpm Face Grinding Spindles
    for CONNECTING ROD for two wheelers………Qty Supplied 18Nos.
    With Angular Thrust Ball Bearings and Double Row Ball Bearings

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID  & Step Face

0.005mm

0.003mm

2

Run-out on Spindle Wheel Flange Seating OD

0.005mm

0.0035mm

3

Run-out on Spindle Wheel Flange Butting Face.

0.005mm

0.004mm

4

Run-out On Pulley

0.015mm

0.009mm


21. BALAJI AUTOTECH PVT.LTD.,
    Milling Head Spindle BT-50 Taper, 3,800rpm

Sl. No.

Testing Method

Permissible

Actual

1

Run-out on spindle ID Taper & Face

0.005mm/ 0.005mm

0.003mm/0.003mm

2

Run-out on Spindle OD

0.005mm

0.002mm

3

Run-out on Pulley Seating Dia.

0.008mm

0.005mm

4

Run-out on Mandrel for Length of 250mm

0.008mm

0.005mm

5

Axial Play

0.003mm

0.001mm

6

Vibration

2.5mm/sec

0.7mm/sec

7

Rise of Temperature above ambient temp. Centigrade (including Ambient)
@ 4,500rpm

20 deg. max

10 deg.
Ambient = 26 DEG.

8

Centre Height Variation H1 & H2

0.020mm

0.010mm

 


22. BOSCH Industrial equipment Division., P.o Ds -47323184 dated 03.11.2016,
Fine Boring Spindle Unit ,  with NNK Bearings + Angular Thrust Ball Bearings, 3,300rpm

Sl. No.

Testing Method

Permissible

Actual

1

Run-out at Surface

0.005mm

0.003mm

2

Run-out on Bore

0.005mm

0.003mm

3

Run-out on Pulley Seating Dia.

0.008mm

0.004mm

4

Parallelism of Spindle Centre line to mounting Face

0.020mm

0.006mm

5

Parallelism of Spindle Centre line to Side Face

0.020mm

0.008mm

6

Balancing Quality of Spindle Shaft @ 5,000rpm

G 2.5mm

G 2.5

7

Axial Play

0.001mm

0.001mm

8

Vibration

2.5m/sec

0.8m/sec

9

Rise of Temperature above ambient temp. Centigrade (including Ambient)

15deg Max. above ambient

+12 deg Centigrade
ambient: 25.5deg cent.

10

Noise Level

Less than 80 dB

76dB



23. HERO MOTOCORP LTD.,., P.O  22500004978 DT 31.08.2017 & P.O NO: -285000144 DT 31.03.2018
Fine Boring Spindle Unit ,  3,800rpm

Sl. No.

Testing Method

Permissible

Actual

1

Run-out at Surface

0.005mm

0.003mm

2

Run-out on Bore

0.005mm

0.002mm

3

Run-out on Pulley Seating Dia.

0.008mm

0.005mm

4

Parallelism of Spindle Centre line to mounting Face

0.020mm

0.006mm

5

Parallelism of Spindle Centre line to Side Face

0.020mm

0.010mm

6

Balancing Quality of Spindle Shaft @ 5,000rpm

G 2.5mm

G 2.5

7

Axial Play

0.001mm

0.001mm

8

Vibration

2.5m/sec

0.8m/sec

9

Rise of Temperature above ambient temp. Centigrade (including Ambient)

15deg Max. above ambient

+12 deg Centigrade
ambient: 25.5deg cent.

10

Noise Level

Less than 80 dB

76dB

 


24. NEXTEER AUTOMATION, CHAKAN, PUNE
     P.O No: 181357 dated 23.08.2018
      Import substitute wheel flange and wheel adaptor .Dynamically balanced
      with balancing segments.,

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M/s Amogh Machine Tools & Accessories